OUR OFFERING:

Risk Exposure Tools

UPCOMING COURSES:

P&ID 
Jan 18-19 (FULL)
Feb 6-7 (FULL)
Mar 5-6 (4 Spots Left)

PHA/HAZOP 
Feb 8-10 (2 Spots Left)
Mar 7-9
Apr 11-13

SIL DetSIL Val 
Feb13-14, Feb15-16
Apr 2-3, Apr 4-5
Jun 11-12, Jun 13-14

Safety Lifecycle Experience 
Feb 21-22, Mar 19-20, Apr 16-17

TÜV FSEng - SIS Certification 
Feb 27-Mar 2, Mar 26-30, Apr 23-27

SilCore Certification 
Mar 21-22, Jun 20-21

 

 

Call our Training Team at
1-403-264-9637 or 1-877-264-9637

or email us info@acm.ab.ca 

We recommend registering
one month prior to the course
date (though we invite you
to inquire about last-minute
availability).

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Home > Our Offering > Risk Exposure Tools

At ACM we do M.O.R.E. to help our clients Minimize Operating Risk Exposure

In order to get the most out of SilCore, you should be a HAZOP / LOPA Facilitator, a Loss Prevention Engineer, an SIS Expert, a TUV Functional Safety Engineer, or have a very strong background in Functional Safety.

You should also be very familiar with the concepts taught in our SIL Determination and SIL Validation workshops.

SIL Determination LOPA Workshop

SIL Validation Workshop (2-day)

SilCore is a member of ACM's Real time Risk Exposure Suite of tools.

Download SilCore 5.1 Brochure

 

 
Version 5.1

 
Version 1.0

INTENDED USER

HAZOP / LOPA Facilitator

Loss Prevention Engineer

TÜV Functional Safety Engineers

I & C Team Leaders, engineers and technologists

Operations and Maintenance

Plant Management

Plant Superintendent

VP Refinery

FUNCTIONALITY
  • SIL Determination
  • Risk Graph
  • LOPA
  • Safety Layer Matrix
  • SIL Verification & Reliability Block Diagram
  • SIL Modeling
  • SIL Optimization
  • SIL Operations & Maintenance
  • Intuitive common cause factor
  • New imperfect proof testing Improved reporting
  • SIF List
  • Safety Requirement Specification for Safety Instrumented Function (SIF)
  • Automated Reports
  • HAZOP Import
  • Tag / Failure data maintenance
  • First Class Modeling Engine
  • Field-proven Failure Rate Database
  • Safety Requirement Specification for NON Safety Instrumented Function (SIF) i.e. (Operator Rounds, Inspection Procedures, PSV’s, Mechanical Trips)
  • Automated Contingency Planning Table
  • Machu Picchu (MP) Connector
  • SIF Library
  • Quantified Real-Time Risk Exposure at Plant
  • Real Time Operating System
  • Capture Interface
  • SIS / BPCS interface
  • Lifecycle SRS (SIF)
  • Lifecycle SRS (Non SIF)
  • Contingency SRS
  • Failure Data Calculations
  • Failure Observations
  • Suspect Failure Records
  • Repair Records
  • Contingency In play Records
  • History (events)
  • Risk Exposure Monitoring
  • Safeguard Integrity Monitoring
  • Online Configuration

 BENEFITS

  • Complies with Functional Safety Standards such as  IEC 61511,  IEC 61508 and  ANSI / ISA 84.0
  • Uses one powerful SIL program to manage multiple projects, whether there are 8 or 800 loops or Safety Instrumented Functions (SIF).
  • Up to 50% time savings compared to the traditional spreadsheet method of SIL Determination and SIL Verification/Validation.
  • Easy to understand graphic display that instantly shows when you have reached your Target SIL or if you still have to do some fine tuning.
  • Creates a single electronic data handover package in a user friendly format that Operating Companies can use to manage the SIL loops (SIF) over the life of the facility.
  • LOOP Replication function allows users to replicate any loop to save time and reduce the chance of data input errors. 
  • User Data Base pre-populated with Instrument Tag data; Library files; Replicate Function

TRAINING & CERTIFICATION

  • 2 day Certification Training Required
  • Training provided at ACM Facilities or provided via WebEx
  • Onsite, in-house training available

LICENSES

  • Stand-alone or Network
  • Compatible with Windows XP SP3
  • Windows Vista
  • Windows 7
  • Windows Server 2003
  • Windows Server 2008
 

What is SilCore™? 

SIL Life Cycle Tool for Designing and Evaluating SIL Rated Systems

SilCore™ is a field proven, IEC 61511 compliant Safety Integrity Level (SIL) Life Cycle tool that gives high integrity and critical control systems designers, engineers, operators and maintainers the information and power to conduct SIL Determination, Verification/Validation and Optimization exercises.  Developed by ACM Automation Inc. over several years and used successfully on onshore and offshore projects, SilCore™ is truly unique in its ability to integrate all aspects of the SIL Life Cycle – from importing Risk Assessment (i.e. HAZOP) data to enable facility operators to manage the integrity of safety and critical control systems.

Here are a few typical situations our clients use SilCore for;

Situation #1:  How to build 100’s of SIL Verification loops and you have been given (2) days to complete.

ACM Quad Model: Q2 - Engineering / Design

Build 100's of SIL's

Model A Single SIF

Scenario:  You have been asked to build 100’s of SIL Verification loops and given (2) days to do this. How would you do this?
SilCore Advantage:  SilCore's ability to pre-store user failure data, and create library type files helps the user to replicate SIF loops and build up loops quickly. Building 100’s of loops is accomplished in a few hours by an average SilCore user.
Key SilCore Features: User Data Base pre-populated with Instrument Tag data; Library files; Replicate Function
Key Words: Loop Replication, Build SIL Loops

                       

Situation #2:        2 years after commissioning, a Pressure Transmitter fails 

ACM Quad Model:     Q4 - Operations and Maintenance Mode
When SiL Rated Functions Fail
Scenario: On a live operating plant, when SIL rated functions fail, doing the right thing will avoid high risk situations and ensure operations are within Corporate Acceptable Risk standards. Do you know what to do? Can you reconfigure redundant equipment, increase testing intervals, use backup procedures, and survive with the function out of service? What are the options, and what's the best option?
SilCore Advantage:    SilCore is a SIL Lifecycle tool and retains all HAZOP data, SIL Determination data, SIL verification data, Instrument Tag Data and trends all changes so users can quickly assess the impact of failure.
Key SilCore Features:   Scenario; Optimization; Out of Service reporting
Key Words:        SIF failure; SIS failure; Voting degradation; SIS operations & maintenance

                       
 

 Import HAZOP Data
Import HAZOP Data

SIL Determination Using Risk Graph
SIL Determination using Risk Graph


SIL Determination using LOPA

SIL Validation / Optimization
SIL Optimization


HIPPS SIL Calculations Before & After

SilCore user interface saves hours of work spent writing out PFD equations on paper or spreadsheets. The SilCore calculation engine is robust and can carry out very complex PFD configuration calculations. Modifying element and block configurations can be done in minutes, with the results of parameter and block changes visible immediately.

Click here to see screenshots of what SilCore does in the background!

 


Imperfect Proof Testing

Download SilCore 5.1 Brochure

Register

HAZOP Import  – SilCore includes a HAZOP import function which gives users the ability to seamlessly and effortlessly import HAZOP data from any CSV file to save time and ensure data integrity.

Determine Optimal SIS Architecture with First Class Modeling Engine – SilCore’s modeling tool has no limit to the complexity of its designs as It offers users the flexibility to design SIF loops using MooN voting.  Engineers and technologists can easily determine the best SIS architecture using an unlimited number of different and complex SIF configurations.

SilCore Offers a Field-proven Failure Rate Database –
SilCore comes equipped with an extensive failure rate database compiled using only field-proven data to ensure the most accurate calculations.  Users can also easily import their own data into the database and update changes to reflect the failure rates over time.

SIL Determination Flexibility -
SilCore gives users the option of calculating unmitigated risk using the most common SIL Determination  methodologies – Risk Graph, Layer of Protection Analysis (LOPA), and Safety Layer Matrix as per IEC 61511

SIF Optimization - Enables designers to quickly optimize the configuration and redundancy of devices and parameters (failure rate, repair time, test interval, diagnostic coverage, common cause and safe failure fraction)

SilCore Offers Automated Reports -  SilCore automatically generates reports for each project and offers users the option of printing worksheets, HAZOP reports, project recommendations, validation reports, and LOPA loop reports.

SilCore Complies with IEC 61511 -
allowing the user to complete SIL Determination and determine the optimum configuration of components

SIL Determination and SIL Validation Time Savings -
compared to the traditional spreadsheet method of SIL Determination and SIL Validation

Uses One Powerful SIL Program to Manage Multiple Projects-
whether there are 8 or 800 loops or Safety Instrumented Functions (SIF)

Simple SIL Graphic Displays -
that instantly show you when have reached your Target SIL or if you still have to do some tweaking

Single SIL Data Handover -
 in a user friendly format that Operating Companies can use to manage the SIL loops (SIF) over the life of the facility 

New imperfect proof testing factor-
The Test Coverage (TC) makes allowance for imperfect proof testing.

Usually, it is assumed that proof tests detect every dangerous failure. Test coverage will be 100% in this case. If proof tests detect only 85% of dangerous failures, then, TC should be 85%.

SIL Verification & Reliability Block Diagram -
Some SIF loops are very complex, often to the extent that trying to model them in a single block diagram makes them unwieldy and difficult to follow.  SilCore™ allows an analyst to set up RBD models of parts of the overall loop and link them to obtain the final result.

Contingency Planning Computes Risk Exposure when things break. Back-up plans for Operations when things break.

A new feature of SilCore™ is Risk Exposure/Contingency Analysis Table and Contingency Planning.

In SilCore™, an analyst or a team can identify contingency plans, and subsequently create a contingency document which would guide operations and maintenance in the event of full failure or partial failure of any of the LOPA safeguards.

PreStored Failure Rate Data – 
SilCore's ability to pre-store user failure data, and create library type files helps the user to replicate SIL loops and build up loops quickly. Building 100’s of loops is accomplished in a few hours by an average SilCore user.

Safety Requirement Specification (SRS) for Safety Instrumented Function (SIF
With the introduction of the SRS feature in SilCore™ 5.1, safety lifecycle documentation is made easier because all the data pertaining to the safety lifecycle are resident in the same database.

Project Summary -
SilCore™ contains two databases: a failure rate database and a project database.  The failure rate database reads files stored in CSV format. SilCore™ comes with a default database containing failure rates derived from the Offshore Reliability Database (OREDA). 
Shows all loop numbers and their associated scenarios, layer of protection, PFDs of intended design and Risk exposure with failure etc. Black coloured PFD values are acceptable while yellow, blue, red and green colours indicate residual risk for the associated LOPA loops

Licenses

  • Stand-alone or Network
  • Compatible with Windows XP SP3
  • Windows Vista
  • Windows 7
  • Windows Server 2003
  • Windows Server 2008
  • Basic user training provided
  • Advanced training available
   
ACM's Suite of Tools are designed to do M.O.R.E. to help our clients Minimize Operating Risk Exposure .